Optimizing Cross Cut Saw 203

Defect Saw for Optimizing Cross Cutting

  • Saw Motor Performance : 4KW/7.5KW
  • Cutting Height : 10mm-100mm
  • Cutting Width : 20mm-230mm
  • Incoming Length : 350mm-6500mm
  • Max. feed speed :150m/min
  • Electrial connected load :17KW/19KW
  • Application :The defect saw is an automatic cutting device used in wood processing, which detects and cuts the defective parts in the wood through the scanning system and the cutting system.

Product Description

What is Defect Saw?

Defect Saw is an automatic cutting device specially designed for detecting and cutting defective parts in wood processing. It locates manually marked defects through a scanning system and processes them as needed. Defect saws are usually used in medium and high-volume cross-cutting applications.

Optimizing Cross Cut Saw 401
Optimizing Cross Cut Saw icon 101

Wood defect scanning

Wood defect scanning refers to the automatic detection and identification of wood size and surface information by a scanner using multi-sensor technology, and the optimization of incoming materials according to the final processing requirements, the formulation of the best sawing plan, and the guidance of the optimal multi-blade saw and the optimal cross-cutting saw at the back end for sawing.

The advantage of unmanned defect scanning is that on the one hand, intelligent material cutting can be adopted according to the raw material conditions (such as size and quality) and the size and quality requirements of the next process;

On the other hand, automated and information-based production processes and equipment can realize automatic control, greatly reduce labor input, and eliminate human influence and uncertainty factors as much as possible, thereby effectively reducing costs, improving productivity, and increasing yield.

Working principle of Defect Saw

  • Scanning: The defect saw scans the wood through a scanning system to detect defective parts in the wood. The scanning system can use optical sensors or other sensor technologies to obtain information on the surface of the wood.
  • Positioning: Once the scanning system detects a defect, it will pass the location information of the defect to the cutting system. The cutting system will locate the defective part based on this location information.
  • Cutting: The cutting system separates the defective part from the normal part based on the positioning information. It can use saw blades, knives or other cutting tools to complete the cutting process.
  • Output: After cutting, the defective part and the normal part will be output separately. The defective part can be processed or discarded, while the normal part can continue to be used for other wood processing processes.

Product Parameters

Saw Motor Performance4KW7.5KW
Min. Cut Height10mm15mm
Max. Cut Height50mm100mm
Min. Cut Width25mm25mm
Max. Cut Width230mm230mm
Min. Incoming Length350mm350mm
Max. Incoming Length6500mm6500mm
Min. Nominal Cross-section150*20mm230*20mm
Max. Nominal Cross-section120*50mm160*60mm
Max. Cutting Tolerance up to 1.2m fixed length±0.5mm±0.5mm
Max. feed speed150m/min150m/min
Cutting cycle time(brake, cut, accelerate)≤0.2s≤0.2s
Electrial connected load17KW19KW
Air consumption1000L/min1000L/min
Operating pressure6-8 bar6-8 bar
Exhaust speed30m/s30m/s
Exhaust volume2500m³2500m³

Features of Defect Saw

1.The main machine belt conveys the feed, and there are 6 sets of feed wheels in the main machine;

2.Servo motors are used for both lifting and feeding, the sawing process is more efficient, stable and accurate;

3.Independent measuring station, a complete set of optimization system, servo motor control feeding and sawing,can set more than 200 groups of sawing lists, can complete multiple task lists at the same time, each group ofsawing specifications reach more than 200 kinds;

4.The operation is very simple: each optimization mode has a simple curing operation mode, which can be completelymastered after simple training;

5.A variety of statistical control: provide accurate and detailed production data for factory management;

6.Prediction function: provide simulation software based on actual raw material statistics database;

7.Networking function: Provides simultaneous control of multiple machines, and can easily create a task list,and analyze statistical data in the office, and then optimize it more reasonably;

8.Online help function: make your operation handy;lt can replace 8-10 traditional sliding table saws.

Detailed Photos

Advantages of Defect Saw

  1. Improve efficiency: The automated characteristics of the defect saw can improve the efficiency of wood processing and reduce the time and labor costs of manual operation.
  2. Improve quality: Through the precise scanning and positioning system, the defect saw can accurately cut out the defective part and improve the quality and appearance of the wood.
  3. Reduced waste: The defect saw can separate the defective wood part from the normal part, reducing waste and loss of resources.
  4. Wide application: The defect saw is mainly used in medium and high-volume cross-cutting applications, such as furniture manufacturing, building material processing and other fields.

Get In Touch With Us